Customized Tube Plate, A105 Heat Exchanger Tube Sheet

Tube sheets are most commonly used in heat exchangers and boilers. These devices are composed of tightly arranged thin-walled tubes, which are encapsulated within a tubular shell. The tube sheet plays a crucial supporting role by maintaining and positioning the tube in a predetermined pattern. Insert the tube through the corresponding hole in the tube plate and form a safe seal through different connection methods. The layout of the tube hole pattern, commonly referred to as "spacing", determines the distance between tubes, their angles to each other, and their direction related to the flow direction. This design flexibility allows for manipulation of fluid velocity, pressure drop, and effective heat transfer through maximum turbulence and pipe surface contact.

Wuxi Changrun has absolute equipment strength in tube sheet processing services. At present, the heavy-duty precision workshop has 11 large deep hole drilling equipment and 31 CNC flat drilling equipment, as well as a series of advanced domestic and foreign supporting equipment with high precision, full specifications, and multiple functions. It can provide machining services such as turning, milling, boring, and drilling. There are also advanced equipment such as cutting and welding involved in the previous process.

Wuxi Changrun has many professional technical personnel in the processing of tube sheets. Through a series of mature process combinations such as welding, multi plate stacking drilling, stacked boring, shockproof tooling, and inclined angle drilling, it can provide technical support for irregular holes such as gemstone flower holes, tooth shaped holes, diamond shaped holes, and elliptical holes, in addition to common round holes. It can meet the diverse needs of customers and achieve customized services for their tube sheet products.

Wuxi Changrun also has advanced overlay welding technology and can provide customers with various customized weld overlay tubesheets according to their needs. Cladding materials can be provided, such as stainless steel, duplex steel, nickel based alloys, titanium materials, copper materials, etc.

The products provided by Wuxi Changrun, such as tube plates, flanges, and steel pipes, are applied in industries such as pressure heat exchangers, nuclear power, petrochemical, coal chemical, hydropower, thermal power, energy, and mechanical manufacturing.

Materials:

Stainless Steel & Duplex Steel: ASTM A240 Gr.304, 304L, 304H, 316, 316L, 316Ti, 321, 321H, 310S, 310H, 310MoLN, 317L, 347, 347H, 904L, AL-6XN (N08367), Duplex 2205 (S31803 & S32205), Duplex 2507 (S32750), 410, 444, 253MA, 254SMO (S31254)

ASTM A182 F304, F304L, F304H, F316, F316L, F316Ti, F321, F321H, F310, F310H, F317L, F347, F347H, F20 (N08020), F44 (S31254), F51 (S31803), F53 (S32750), F60 (S32205), F62 (N08367), F904L

Nickel & Nickel Alloy: Nickel 200, Nickel 201, Monel 400, Incoloy 800/800H/800HT/825/901/926, A-286, Inconel 600/601/625/718/X-750, Hastelloy B/B-2/C-4/C-22/C-276, Invar 36

Titanium & Titanium Alloy: ASTM B265 Gr.1, Gr.2, Gr.7, Gr.12

ASTM B381 F1, F2, F7, F12

Copper & Copper-Nickel: C46400, C61400, C70600 (10% Ni, 90% Cu), C71500 (30% Ni, 70% Cu)

Clad Materials: Explosive Cladding(SS/CS, Ni/CS, Cu/CS, Ti/CS, Ti/SS, Cu/SS, Ni/SS, Ti/Cu, Ti/Ni) & Overlay Welding

Service:

Main Test: chemical composition, mechanical properties, PT, UT, intergranular corrosion, composite strength, hardness, size, roughness.

Certificates: CE, ISO, ABS, DNV, LR, KR, PED, TS, BV, CQC.

Packing: Plywood Case or Pallet

Manufacturing Capacity:

Tubesheet (Tube Plate), Baffle, Support plate, Ring & Flange